Rotomolding

MAAG values the needs for the Rotational Molding Industry. We are ready to support the future of this industry with knowhow, processing expertise, components, as well as entire systems to produce powder and/or micropellets to the specific needs. Since both shapes are common in the Rotational Molding Market and each offer its benefits, we consult objectively and offers based on the specific needs of our customer the most efficient process as well as the most profitable process.

Our pulverizing systems deliver regrind with the best product surface quality that is ideally suited for further processing by rotomolding. We develop and produce high-efficiency powder mills with low energy consumption, high throughput and compact design.

Micropellets offer advantages not only for small, intricate technical moldings, such as offering higher bulk density and high part definition, but also for large part moldings where reduction in cycle times or temperatures is experienced. Micropellets offer a dust-free alternative to powder and replace the two-step compounding and grinding process by a single-step compounding micropelletizing operation.

MAAG  |  Cryogenic pulverizer  |  Lab Pulverizer REX tech

Lab Pulverizer REX tech

The REX tech, our lab scale pulverizer, makes sampling and trials for R&D fast and simple. Depending on the selected equipment, the REX tech can be cooled with ambient air or nitrogen. This versatile cryogenic plastic pulverizer can [...]

Application: Masterbatch • Rotomolding
Category: Pulverizers and accessories
MAAG  |  Ambient pulverizer  |  Pulverizing System 85XLP

Pulverizing System 85XLP

The Reduction Engineering pulverizer 85XLP, with its compact design, is the perfect fit for the medium throughput range or the ideal solution for in-house production. This unit of the cryogenic plastic pulverizer, with its integrated PLC [...]

Application: Rotomolding
Category: Pulverizers and accessories
MAAG  |  Pulverizer  |  Pulverizing System REX duo

Pulverizing System REX duo

The REX duo series serves the demanding end user with expectations of best quality powder and highest throughput rates. Efficient utilization of its entire available power makes the REX duo Series the most economical ambient pulverizer in [...]

Application: Rotomolding
Category: Pulverizers and accessories
MAAG | Underwater pelletizer| PEARLO

PEARLO®

The PEARLO® underwater pelletizer has been designed to process a wide range of polymers and thermoplastics. PEARLO® works perfectly with our process water system PURO® and pellet dryer CYCLO® and produces first-class spherical pellets. [...]

Application: Compounding • Masterbatch • Polymer production • Rotomolding
Category: Underwater pelletizing
MAAG | Centrifugal dryer for any application | CYCLO®

CYCLO®

CYCLO® is energy-efficient pellet drying with minimal space required. The dryers are suitable for use with both PEARLO® underwater pelletizing and M-USG and P-USG underwater strand pelletizing systems. Well thought-out and highly [...]

Application: Compounding • Masterbatch • Polymer production • Rotomolding
Category: Dryers
MAAG | Tempered process water systems | PURO

PURO®

PURO® is an efficient water system technology for any polymer application that transports granulat to the centrifugal pellet dryer. The energy-efficient compact systems require minimal space and are suitable for use with PEARLO® [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Polymer Diverter Valve for pelletizers | PoDV

PoDV (Polymer Diverter Valve)

The polymer diverter valve is used to direct the polymer melt from the pump or extruder to the floor, to the side, or directly into the die plate. It can be used in underwater pellletizing systems at the start of the pelletizing [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Centrifugal pellet dryer for systems | Rotors

Rotors

Sectional Rotor Modular design Ease of replacing individual rotor components UpgradeableOne-Piece Rotor * One-piece solid shaft * Easier shaft replacement without alignment problems * Ability to improve throughput and moisture [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Spin dryer for polymer production | Screens

Screens

Wedgewire Have up to 25% more utilized screen area. Have very precise openings. Are stronger and more durableExpando Primarily used for micropellets Available in either slotted or punched styles Various fastening [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Underwater Cutting | Agglomerate Catcher

Agglomerate Catcher

Designed to catch and discard oversized pellet clusters (agglomerates) before they enter the rotor area of the dryer coming from the underwater pelletizer and the underwater cutting area. Constructed of 304 S/S and is bolted to the dryer [...]

Application: Compounding • Masterbatch • Polymer production • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Underwater Pelletizer for Cutting | Flow Guide

Flow Guide

Gala provides a number of special tools for the operator of a Gala underwater pelletizer and for underwater cutting. These tools are designed to allow the successful performance of specific tasks. The flow guide provides optimization of [...]

Application: Rotomolding
Category: Underwater pelletizing accessories
MAAG | Underwater cutting process | Cutting Chamber

Cutting Chamber

The underwater cutting chamber is the housing in which the pellets are actually cut in the polymer pelletizing process. The pelletizer is coupled to the cutting chamber, which places the cutter blades inside the cutting chamber (often [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Polymer Production System | Water Box By-Pass

Water Box By-Pass

Developed by Gala to simplify the start-up phase of the underwater pelletizing process for polymer production using underwater [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Underwater Cutting | Cutter Blades

Cutter Blades

D2 is the material of construction known as the benchmark of the industry. Much like steel belted radial tires you get on a new car, this material will usually get the job done at a low price. The primary element is 12% Chrome which gives [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Underwater pelletizer application | Cutter Hub

Cutter Hub

Gala’s patented self-aligning cutter hub provides precise positioning between die plate and pelletizer shaft, ensuring alignment of all cutter blades against the die face. This results in uniform pellet quality and reduced blade and die [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Underwater cutting | Die Plate Grinding Tool

Die Plate Grinding Tool

Gala’s die grinding tool gives you the option of grinding the die plate of an underwater pelletizer without removing it by simply threading the tool onto the cutter hub holder in place of the cutter hub. This unique tool is an effective [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Die plate for underwater pelletizers | Die Plate

Die Plate

Gala has been manufacturing precision die plates for its underwater pelletizers since the late 1970s. The die plate is the heart of the Gala underwater pelletizing system. All Gala die plates are custom designed to fit each customer’s [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Extrusion process | Quick Opening Clamp (QOC)

Quick Opening Clamp (QOC)

Fitted with a screen pack, the quick opening clamp is situated between an extruder or melt pump and the pelletizer die plate. The QOC is used to filter particles from the melt before entering the die. In applications where screen changers [...]

Application: Compounding • Masterbatch • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Underwater pelletizing systems | User Interface

User Interface

In additional to the standard user interface of the E and H-type controls, Gala offers several options for the visual representation of processes, such as formulation/run program, alarm screen, configuration screen, history/trends, and [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Touch Screen Control Systems for polymer production

Touch Screen Control Systems

These control systems are designed to provide total control of Gala's polymer production systems with underwater pelletizing systems. Components used are of high quality to ensure superior control and operating safety and can be customized [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Continuous band filtration | CBF

Continuous Band Filtration (CBF)

The Gala Continuous Band Filtration (CBF) performs process water filtration. It is designed as a retrofit for the pellet production line where fines are regularly created on some products and operator attendance would normally be required [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
MAAG | Pellet processing Tempered Water Systems | TWS

Tempered Water Systems (TWS)

Gala tempered water systems are an integral part of a underwater pelletizing system. The TWS conveys and cools pellets from the pelletizer cutting chamber to the resin outlet of the centrifugal pellet dryer. The TWS is a closed loop [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Underwater pelletizing accessories
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