Masterbatch

Our special systems efficiently and cost-effectively meet the specific demands of masterbatch and color batch concentrate manufacturers.

Our processes and systems for the production of masterbatches function seamlessly together to allow optimum results to be achieved.

Conveying, temperature control, filtration, pelletizing or grinding and drying are performed as gently as possible for uncompromising results – no matter whether spherical or cylindrical pellets, micropellets or powders.

The concentrated addition of colored, black & white or function masterbatches produces very good results during the further processing.

Filter:
MAAG | Band filtration for underwater pelletizer | BF

Band Filtration (BF)

The Gala Band Filtration System (BF) for process water filtration is designed for the underwater pellet production line (for example, during direct crystallization) in which there are several color changes throughout the day. The BF can [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing accessories
MAAG | Dry cut pelletizing processing | BAOLI

BAOLI

Supported by bearings on both sides, the BAOLI dry-cut strand pelletizer for strand pelletizing and dry cut pelletizing produces cylindrical pellets of excellent quality ideally suited for further processing. BAOLI offers three machine [...]

Application: Compounding • Masterbatch • Polymer production
Category: Strand pelletizing

BAOLI S

Successfully applied by hundreds of customers in China and abroad, the proven BAOLI strand pelletizers produce the highest quality of cylindrical pellets or micro pellets, ideally suited for further dry cut processing. BAOLI is [...]

Application: Compounding • Masterbatch • Polymer production
Category: Strand pelletizing
MAAG | Process water system for pelletizing | BF

BF Process Water System

The process water system BF fulfils the following functions within a underwater pelletizing systeme:* Collecting of the process water and feeding it at the required pressure to the individual locations of consumption * Cooling of the [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing accessories
MAAG | Bidirectional Polymer Diverter Valve | BiPoDV

Bidirectional Polymer Diverter Valve (BiPoDV)

With the bidirectional polymer diverter valve (Model BiPoDV), the melt is diverted sequentially into different directions during the production process. This means that, depending on the requirements of the job, the machine operator can [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing accessories
MAAG | Bullet Series Dry Cutting Strand Pelletizer

Bullet Series Strand Pelletizer

In order to combine the cutting geometry of the Conair style Model 304 with the innovative features of the Scheer "E-Series" pelletizer, the Bullet Series was created. The merger of the two market leaders in the basic design results in a [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production
Category: Strand pelletizing
MAAG | Manufacturer | CENTRO centrifugal dryer

CENTRO centrifugal dryer

The CENTRO series of dryers is suitable for use with both underwater pelletizing and underwater strand pelletizing systems. Well thoughtout and highly accessible components, such as the core rotor device, serve to provide excellent [...]

Application: Compounding • Masterbatch • Polymer production
Category: Dryers
MAAG | Chemical transfer gear pump| cinox® therminox®

cinox® therminox®

cinox® therminox® gear pumps are corrosionresistant and heatable stainless steel conveying units that satisfy the stringent quality requirements of today's chemical processing industry. Thanks to the extensive range of components and [...]

Application: Extrusion • Industry • Masterbatch • Polymer production
Category: Gear Pumps
MAAG | Color & Pellet Control

Color & Pellet Control

The COLOR & PELLET CONTROL system was developed for online color measurement directly on the pellet and is one of the most modern online color measuring systems in the world. This is the first time that an online color measurement [...]

Application: Compounding • Masterbatch • Polymer production
Category: Quality Control & Analysis
MAAG | Color Dosing | Hochpräzise und schnelle Dosierung

Color Dosing

Precise dosing is a prerequisite for high-quality products. Complex color recipes in particular require trouble-free solutions during the dosing process. Optimum dosing precision and flexible and automated process control are decisive [...]

Application: Compounding • Masterbatch • Polymer production
Category: Quality Control & Analysis

Conti Sampler

Whether raw material or end product, large quantities of bulk material are often produced in modern industry. Regular analysis is required to ensure that these powder or granulate substances meet your quality guidelines. The prerequisite [...]

Application: Masterbatch • Polymer production
Category: Quality Control & Analysis
MAAG | Continuous band filtration | CBF

Continuous Band Filtration (CBF)

The Gala Continuous Band Filtration (CBF) performs process water filtration. It is designed as a retrofit for the pellet production line where fines are regularly created on some products and operator attendance would normally be required [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing accessories
MAAG | Double piston screen changer filtration | CSC

CSC

Continuous CSC screen changers from MAAG with their robust and leak-free operation meet highest quality standards with respect to melt filtration. Due to their constantly improved functionality continuous screen changers from MAAG increase [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production
Category: Filtration
MAAG | Centrifugal dryer for any application | CYCLO®

CYCLO®

CYCLO® is energy-effi cient pellet drying with minimal space required. The dryers are suitable for use with both PEARLO® underwater pelletizing and M-USG and P-USG underwater strand pelletizing systems. Well thought-out and highly [...]

Application: Compounding • Masterbatch • Polymer production
Category: Dryers
MAAG | Single piston screen changer filtration | DSC

DSC

Discontinuous DSC screen changers from MAAG with their robust and leak-free operation meet highest quality standards with respect to melt filtration. Due to their constantly improved functionality continuous screen changers from Maag [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production
Category: Filtration
MAAG | Polymer processing filtration system | duplex

duplex

MAAG’s duplex polymer filtration system was designed with considerable input from our customers. The result is a patented polymer filter system that offers process benefits such as minimized residence time and improved heat transfer [...]

Application: Compounding • Industry • Masterbatch • Polymer production
Category: Filtration

DV

MAAG polymer diverter valves (DV) are based on the proven single-piston design that operates without any additional seals. The polymer diverter valves type DV are used in plastics manufacture, pelletizing, and compounding applications [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing accessories
MAAG | Dynamic Fines Removal System for underwater pelletizers | DFRS

Dynamic Fines Removal System (DFRS)

The Gala DFRS removes particles down to 0.14 mm from process water. Clean process water after filtration in a polymer production process avoids the contamination of the product and the settling of fines in key underwater pelletizing system [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing accessories
MAAG | Economically pelletizing processes | E-Series

E-Series®

A value engineered underwater pelletizing system and underwater pelletizing process designed to economically pelletize and dry thermoplastics—polyethylene, polypropylene, polystyrene, rigid PVC, flexible PVC, and more—for polymer [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing
MAAG | Pellet dryer | Easy Access

EA

All members of the EASY ACCESS centrifugal pellet dryer series from Gala offer wide doors which permit easy, convenient and safe access for internal cleaning and maintenance. All Gala pellet dryers are supplied with door timed interlocks [...]

Application: Compounding • Masterbatch • Polymer production
Category: Dryers
MAAG | Automated underwater pelletizer | EAC

EAC

The EAC pelletizer for underwater pelletizing offers fully automated control of blade adjustment, positioning, and monitoring, resulting in maximum blade and die face life. Monitoring and adjustment processes are programmed in the Gala PLC [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing
MAAG | Centrifugal pellet dryer process | ECLN Model

ECLN Model

Easy-Clean Low-Noise (ECLN) pellet dryers are particularly easy to service and meet high demands on noise reduction < 80 dB(A). Features:

  • Double walls filled with insulating material. Sound pressure level of < 80 dB(A) [...]

Application: Compounding • Masterbatch • Polymer production
Category: Dryers
MAAG | Booster extrusion melt gear pump | extrex⁶ EX

extrex⁶ EX

Processing thermoplastic polymers requires positive displacement devices that gently convey any kind of thermoplastic grades from high to low viscosity through the pump system. The specially designed, low-compression tooth design allows [...]

Application: Compounding • Extrusion • Masterbatch
Category: Gear Pumps
MAAG | High pressure gear pump for polymers | extrex⁶ MP

extrex⁶ MP

MAAG gear pumps guarantee constant conveying in extrusion lines and thus highest product quality. With its robust construction, the new extrex®-x6 MP high-pressure gear pump enables operation in pressure ranges up to 700 bar which is the [...]

Application: Compounding • Extrusion • Masterbatch
Category: Gear Pumps
MAAG | Fines Removal Sieve for underwater pelletizers | FRS

Fines Removal Sieve (FRS)

The Gala FRS removes fine particles greater than 0.15 mm in size from process water used in conjunction with underwater pelletizing systems. Clean process water in a polymer production process prevents product contamination and the [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing accessories
MAAG | Underwater pelletizing system| Flexline

Flexline

The objective of the Flexline System for underwater pelletizing processes: The Flexline machine concept for underwater pellitizing systems is a logical extension of Gala technology. The machine concept permits complex product changes [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing
MAAG | Hydraulic screen changer for filtration | FSC

FSC

FSC screen changers from Maag are equipped with a pressure-adaptive sealing system as a standard. Thanks to this sealing system, the required sealing forces are adjusted to the actual melt pressure automatically. The narrow design is [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production
Category: Filtration
MAAG | Strand die head system | HAK Hot Air Knife

HAK Hot Air Knife

The hot air knife (HAK) is an optional or retrofitting device mounted to the strand die head of dry cut strand pelletizing systems which efficiently removes melt residues, outgassing remains, and die drools (such as build up of glass [...]

Application: Compounding • Masterbatch • Polymer production
Category: Strand pelletizing accessories
MAAG | Manual plate screen changer filtration | HSC

HSC

Manual screen changers from Maag have been the first choice of cost-effective filtration systems in extrusion lines for many years. Starting at size 45, the manual screen changers optionally come with transmission gearing. Here, the [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production
Category: Filtration
MAAG | Water system with sieve for pellet dryers | IS

Integrated Sieve (IS®) Tempered Water Systems

Gala’s IS (Integrated Sieve) Tempered Water System features a V-wire screen mounted directly under the dryer water outlet to filter solids from the process water prior to recirculation to the pelletizer. The screen is easy to remove for [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing accessories
MAAG | Polymer strand pelletizing | KW Cooling Trough

KW Cooling Trough

The KW Cooling Trough assures uniform tempering of strands during strand pelletizing in polymer dry cut pelletizing systems. Variable modular length and width as well as many additional options allow adapting the cooling trough KW to [...]

Application: Compounding • Masterbatch
Category: Strand pelletizing accessories
MAAG  |  Cryogenic pulverizer  |  Lab Pulverizer REX tech

Lab Pulverizer REX tech

The REX tech, our lab scale pulverizer, makes sampling and trials for R&D fast and simple. Depending on the selected equipment, the REX tech can be cooled with ambient air or nitrogen. This versatile cryogenic plastic pulverizer can [...]

Application: Masterbatch
Category: Pulverizers and accessories
MAAG | Laboratory pelletizing system | LPU

LPU® Laboratory Pelletizing System

Gala’s LPU® Laboratory Underwater Pelletizing System is specifically designed for laboratory developmental work, market sampling, and light pellet production on materials such as PE, PP, ABS, PA 6, PA 6.6, PET, PBT, PPO, and more. The [...]

Application: Compounding • Masterbatch • Polymer production
Category: Underwater pelletizing
MAAG | Underwater pelletizing |Low waste concept

LWCP

The LWCP System concept was designed to allow the user to operate the production waste recycling machine on a continuous basis and to increase output without interruptions from a defined minimum throughput up to the maximum line [...]

Application: Masterbatch • Polymer production
Category: Underwater pelletizing
MAAG | M-ASG for pultruded LFT pellets processing

M-ASG

When it comes to high throughput rates with consistently high pellet quality, the dry-cut pelletizers of the M-ASG series are the right choice. They are suitable for throughputs of up to 12,500 kg/h and can be adapted to individual [...]

Application: Compounding • Masterbatch • Polymer production
Category: Strand pelletizing
MAAG | M-ASG for pultruded LFT pellets processing

M-ASG for pultruded LFT pellets

The proven WSG dry-cut pelletizing and strand pelletizing systems with M-ASG pelletizers produce the highest quality of cylindrical pellets particularly suitable for further [...]

Application: Compounding • Masterbatch • Polymer production
Category: Strand pelletizing
MAAG | Melt pump system | maax 100S/400S/600S

maax® 100S / 400S / 600S

The maax® automation system simplifies operation, control, adjustment, and monitoring of the operating parameters. This guarantees optimum protection and operation of the extrusion gear pump system, melt pump system, and screen changer. [...]

Application: Compounding • Extrusion • Masterbatch
Category: Pump and filtration accessories
MAAG | Automation system | maax 3S

maax® 3S

The automation system maax® 3S simplifies the operation, control, regulation, and monitoring of the operating parameters. Production data are displayed transparently and operation is simple and intuitive. Process and production safety of [...]

Application: Compounding • Extrusion • Masterbatch
Category: Pump and filtration accessories