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Recycling2019-06-24T09:36:43+02:00

Recycling

Our pelletizers allow reusable wastes such as sprues from injection molding, film trimming wastes, flakes from shredded PET bottles or battery housings, etc. to be recycled. The old material is first shredded, washed and predried and then goes into a drier before being pelletized again.

Direct recycling into the finished product – without the intermediate step of pelletizing (e.g. PET bottle flakes into deep-drawn film) – is also possible with our special screen changers.

If powder is required as the finished product of a recycling process, then our pulverizing systems are the right choice.

Recycling Pellet Manufacturer · Powder Manufactures

expac®

No matter how your process is designed, MAAG offers the best solution for any customer-specific application. The extrusion gear pump system and hot melt system use only high-quality proven components for compounding, masterbatch, and recycling. Know-how and combining are the [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Thermoplast Extrusion Pumps

extrex® EX

Extrusion plants need extremely reliable units with high pumping consistency and a configuration to suit each application in the polymer extrusion industry. The modular design of extrex® extrusion gear pumps makes light work of meeting diverse requirements. Three types of this [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Thermoplast Extrusion Pumps

extrex® GPD

The extrusion gear pump extrex® GPD (General Purpose Double piston screen changer) combines optimally economic and operating efficiency for extrusion lines. An extrusion line fitted with MAAG’s newest extrusion gear pump will be capable of running two completely different die head [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Thermoplast Extrusion Pumps

extrex⁶ EX

Processing thermoplastic polymers requires positive displacement devices that gently convey any kind of thermoplastic grades from high to low viscosity through the pump system. The specially designed, low-compression tooth design allows the extrex® transfer, booster, or metering gear pump of [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Thermoplast Extrusion Pumps

trudex®

MAAG gear pumps guarantee constant conveying in extrusion lines and thus highest product quality. With its robust construction, the new trudex® high-pressure gear pump enables operation in pressure ranges up to 700 bar, which is the upper limit for conventional [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Thermoplast Extrusion Pumps

C-SSC

The continuous single-piston screen changer from MAAG is based on the proven piston design with two screen cavities that operates without any mechanical seals. Its sturdy construction, available in all sizes and designs, guarantees reliable and leak-free cost effective filtration [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production • Recycling • Wood flour
Category: Screenchanger

CSC

Continuous CSC screen changers from MAAG with their robust and leak-free operation meet highest quality standards with respect to melt filtration systems. Because of their constantly improved functionality, continuous screen changers from Maag increase product quality significantly. CSC screen changers [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Recycling • Wood flour
Category: Screenchanger

CSC-DV

The MAAG double-piston screen changer of the CSC-DV series is based on the proven piston design which requires no additional seals. This start-up screen changer combines all functions of a diverter valve and a continuous double-piston screen changers in a [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Screenchanger

CSC-PE

MAAG surface area-optimized continuous screen changers are based on the proven double-piston screen changer design. Because the oval-shaped screen cavity is optimized, the available screen area relative to the piston diameter is maximized, resulting in an extremely compact design of [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production • Recycling • Wood flour
Category: Screenchanger

CSC/BF-4F

MAAG backflush automatic self cleaning screen changers are based on the proven double-piston design which operates without any mechanical seals. The screen changers are equipped with four screen cavities. This design is used mainly in recycling applications for filtration systems. [...]

Application: Polymer production • Recycling
Category: Screenchanger

maax® 100S / 400S / 600S

The maax® automation system simplifies operation, control, adjustment, and monitoring of the operating parameters. This guarantees optimum protection and operation of the extrusion gear pump system, melt pump system, and screen changer. Process and operational reliability of the entire system [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Pump and filtration accessories

maax® 3S

The automation system maax® 3S simplifies the operation, control, regulation, and monitoring of the operating parameters. Production data are displayed transparently and operation is simple and intuitive. Process and production safety of the line are increased. The maax® 3S automation [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Pump and filtration accessories

BAOLI

Supported by bearings on both sides, the BAOLI dry-cut strand pelletizer for strand pelletizing and dry cut pelletizing produces cylindrical pellets of excellent quality ideally suited for further processing. BAOLI offers three machine sizes with working widths of 100 mm, [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

BAOLI S

Successfully applied by hundreds of customers in China and abroad, the proven BAOLI strand pelletizers produce the highest quality of cylindrical pellets or micro pellets, ideally suited for further dry cut processing. BAOLI is specifically used for strand pelletizing of [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing

Bullet Series Strand Pelletizer

In order to combine the cutting geometry of the Conair style Model 304 with the innovative features of the Scheer "E-Series" pelletizer, the Bullet Series was created. The merger of the two market leaders in the basic design results in [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

CLS Compact Lab System

Gala's COMPACT LAB SYSTEM, a underwater pelletizing system is used downstream of an extruder or gear pump for polymer production. Used in laboratory settings and by compounders when underwater pelletizing processes and drying samples of polyethylene, polypropylene, polystyrene, ABS, flexible [...]

Application: Polymer production • Recycling
Category: Underwater pelletizing

E-Series®

A value engineered underwater pelletizing system and underwater pelletizing process designed to economically pelletize and dry thermoplastics—polyethylene, polypropylene, polystyrene, rigid PVC, flexible PVC, and more—for polymer production at throughput rates of up to 1,500 kg/h (3307 lbs/hr.)

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing

EAC

The EAC pelletizer for underwater pelletizing offers fully automated control of blade adjustment, positioning, and monitoring, resulting in maximum blade and die face life. Monitoring and adjustment processes are programmed in the Gala PLC controlled system. An optional integrated blade [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing

Flexline

The objective of the Flexline System for underwater pelletizing processes: The Flexline machine concept for underwater pellitizing systems is a logical extension of Gala technology. The machine concept permits complex product changes within a matter of minutes to minimize unproductive [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing

M-ASG

The proven WSG dry-cut pelletizing and strand pelletizing systems with M-ASG pelletizers produce top-quality cylindrical pellets that are ideal for further processing.

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

M-ASG for pultruded LFT pellets

The proven WSG dry-cut pelletizing and strand pelletizing systems with M-ASG pelletizers produce the highest quality of cylindrical pellets particularly suitable for further processing.

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

MAP

The Manually Adjustable Pelletizer (MAP), a underwater pelletizing application, features a manual adjusting wheel to position the blades against the die plate. This simple blade adjustment design of the underwater pelletizer provides visual blade wear indication and maximum control of [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing

P-USG

The P-USG underwater strand pelletizing systems made by MAAG Automatik have been particularly designed for both the production of virgin polymers with lower throughput rates and for recycling applications. The simple design of the strand pelletizing machine stands for engineeringg [...]

Application: Masterbatch • Polymer production • Recycling
Category: Wet cut

PEARLO®

The PEARLO® underwater pelletizer has been designed to process a wide range of polymers and thermoplastics. PEARLO® works perfectly with our process water system PURO® and pellet dryer CYCLO® and produces first-class spherical pellets. This extremely efficient and flexible system [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Underwater pelletizing

PEARLOFLEX SYSTEM®

The PEARLOFLEX SYSTEM® for underwater pelletizing has been specifically designed to process polymers and thermoplastics and produces first-class spherical pellets. This extremely efficient and flexible underwater pelletizing system is applied in the production of compounds, masterbatches, engineeringg plastics, recyclate, organic [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Underwater pelletizing

PRIMO E

Successfully applied by hundreds of customers, the proven WSG dry-cut strand pelletizing systems with PRIMO E pelletizers produce the highest quality of cylindrical pellets or microgranular compounds that are ideal for further processing for strand pelletizing and dry cut pelletizing [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

PRIMO S

Successfully applied by hundreds of customers, the proven WSG dry-cut strand pelletizing systems with PRIMO S strand pelletizers produce the highest quality of cylindrical pellets or microgranular compounds that are ideal for further processing in dry cut pelletizing.

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

PRIMOPlus

The proven WSG dry-cut strand pelletizing systems with PRIMOPlus strand pelletizers produce cylindrical pellets in the highest quality and which are ideal for further processing and dry cut pelletizing. Variable system configurations allow for optimal matching with your specific production [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

PRIMOPlus for pultruded LFT pellets

The proven WSG dry-cut strand pelletizing systems with PRIMOPlus pelletizers produce the highest quality of cylindrical pellets particularly suitable for further application processing. Variable system configurations allow for optimal matching with your specific production requirements and also provide utmost flexibility [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

S3500 Series

The S3500 Series Strand Pelletizer has been engineered to provide easy, tool-less entry into the stainless steel cutting chamber for strand pelletizing and dry cut pelletizing. The “Slide” Series pelletizers are designed to substantially reduce maintenance and cleaning time for [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

SGS 100 / 200 / 300-E6

More than thousand machines in operation: The cantilvered pelletizers of the SGS-E series demonstrate their quality under the toughest production conditions for strand pelletizing and dry cut pelletizing — since the beginning of the 1980s. A sturdy and sophisticated design [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

SGS 200-L / SGS 300-L / SGS 400-L

The strand pelletizers of the SGS series are used for the production of thermoplastic pellets for strand pelletizing and dry cut pelletizing. In order to withstand everyday production conditions, the technology of a pelletizer must be extremely robust, which is [...]

Application: Compounding • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

SGS 25-E4

The extremely compact and robust lab pelletizer SGS 25-E4 for strand pelletizing and dry cut pelletizing is based on the proven technology of the SGS E-series. It features many of the functions and advantages of its popular "big brothers." On [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

SGS 600-L / SGS 800-L / SGS 1000-L

The strand pelletizers of the SGS series are a development from Scheer for the production of pellets from thermoplastics. Their robust design, paired with outstanding workmanship, makes the SGS series a top-quality product in strand pelletizing and dry cut pelletizing [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

SPHERO®

The SPHERO® underwater pelletizing system has been particularly designed to process thermoplastics and produces spherical pellets. This most flexible system for underwater cutting is applied in the production of raw materials, compounds, masterbatches, engineeringg plastics, recyclate, organic and wood polymer [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing

Strand Pelletizer T200 Series

The T200 Series Strand Pelletizer has been designed to substantially reduce maintenance and cleaning time by strand pelletizing and dry cut pelletizing. What would typically take 30 minutes to disassemble now takes only 2 minutes. Hand knobs and the pivoting [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

Die head

Strand die heads or strand pelletizing units are used in strand pelletizing systems for extrusion of strand profiles. SG-C series die heads have been specifically developed for applications in masterbatch, compounding, and recycling processes. They are used downstream of single [...]

Application: Compounding • Recycling • Wood flour
Category: Strand pelletizing accessories

FRU/SRK Classifier

The classifier is used for separating spears, spelts, chains, oversizes, and multiples from plastic pellets in the polymer production. Classifiers of the SRK-I-C and SRK-I-V type have been designed for the separation of oversized particles both in virgin polymer and [...]

Application: Compounding • Recycling • Wood flour
Category: Strand pelletizing accessories

KW Cooling Trough

The KW Cooling Trough assures uniform tempering of strands during strand pelletizing in polymer dry cut pelletizing systems. Variable modular length and width as well as many additional options allow adapting the cooling trough KW to almost every requirement.

Application: Compounding • Masterbatch • Recycling • Wood flour
Category: Strand pelletizing accessories

Model JV Air Knife Series

Designed for 24/7 operation and very low noise levels, this vacuum strand dryer has been recognized by many compounders as the preferred method for drying strands. Built on a compact frame, the JV series air knife application has proven itself [...]

Application: Compounding • Masterbatch • Recycling • Wood flour
Category: Strand pelletizing accessories

Band Filtration (BF)

The Gala Band Filtration System (BF) for process water filtration is designed for the underwater pellet production line (for example, during direct crystallization) in which there are several color changes throughout the day. The BF can also be used in [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Underwater pelletizing accessories

Bidirectional Polymer Diverter Valve (BiPoDV)

With the bidirectional polymer diverter valve (Model BiPoDV), the melt is diverted sequentially into different directions during the production process. This means that, depending on the requirements of the job, the machine operator can work with two pelletizing heads that [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Continuous Band Filtration (CBF)

The Gala Continuous Band Filtration (CBF) performs process water filtration. It is designed as a retrofit for the pellet production line where fines are regularly created on some products and operator attendance would normally be required to clean the IS [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Dual Canister Filter System

In underwater pelletizing systems, the dual canister filter provides extra process water filtration in high production situations in which shutdowns are kept to a minimum or when processing highly filled products that create fine particulates not caught by a standard [...]

Application: Polymer production • Recycling
Category: Underwater pelletizing accessories

DV

MAAG polymer diverter valves (DV) are based on the proven single-piston design that operates without any additional seals. The polymer diverter valves type DV are used in plastics manufacture, pelletizing, and compounding applications where they function as deflection, safety, and [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Dynamic Fines Removal System (DFRS)

The Gala DFRS removes particles down to 0.14 mm from process water. Clean process water after filtration in a polymer production process avoids the contamination of the product and the settling of fines in key underwater pelletizing system components. The [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing accessories

Fines Removal Sieve (FRS)

The Gala FRS removes fine particles greater than 0.15 mm in size from process water used in conjunction with underwater pelletizing systems. Clean process water in a polymer production process prevents product contamination and the settling of fines in key [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Integrated Sieve (IS®) Tempered Water Systems

Gala’s IS (Integrated Sieve) Tempered Water System features a V-wire screen mounted directly under the dryer water outlet to filter solids from the process water prior to recirculation to the pelletizer. The screen is easy to remove for cleaning, reducing [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

MB500® Tempered Water Systems

The MB500® Tempered Water System is a result of a cooperative effort between Gala and its customers to develop a underwater pelletizing machine which directly addresses the need for the custom compounder to thoroughly clean the system between products. Small [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Multidirectional Polymer Diverter Valve (MdPoDV)

With the multidirectional polymer diverter valve (Gala Model MdPoDV), the melt is diverted sequentially into different directions during production. The MdPoDV is designed to allow a continuous operation of the production machine and to increase output without interruptions from a [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

PWA Process Water Treatment

The process water treatment unit PWA serves to filter, temper, and circulate process water for dry-cut systems in centrifugal pellet dryers of underwater pelletizing systems during compound and masterbatch production. PWA can be integrated into the base frame of the [...]

Application: Compounding • Masterbatch • Recycling • Wood flour
Category: Underwater pelletizing accessories

Quick Opening Clamp (QOC)

Fitted with a screen pack, the quick opening clamp is situated between an extruder or melt pump and the pelletizer die plate. The QOC is used to filter particles from the melt before entering the die. In applications where screen [...]

Application: Polymer production • Recycling
Category: Underwater pelletizing accessories

Tempered Water Systems (TWS)

Gala tempered water systems are an integral part of a underwater pelletizing system. The TWS conveys and cools pellets from the pelletizer cutting chamber to the resin outlet of the centrifugal pellet dryer. The TWS is a closed loop system. The [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Water Box By-Pass

Developed by Gala to simplify the start-up phase of the underwater pelletizing process for polymer production using underwater cutting.

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Pulverizer REX basic

The REX basic pulverizer was designed for users who do not require tight particle distribution specification. It can be used to pulverize a wide variety of materials. This air-cooled pulverizer serves compounding, extrusion, molding, and recycling markets. To further enhance [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding • Wood flour
Category: Pulverizers

Pulverizing System 85XLP

The Reduction Engineering pulverizer 85XLP, with its compact design, is the perfect fit for the medium throughput range or the ideal solution for in-house production. This unit of the cryogenic plastic pulverizer, with its integrated PLC controls, assures fully automatic [...]

Application: Recycling • Rotomolding • TPE
Category: Pulverizers

Pulverizing System REX duo

The REX duo series of cryogenic plastic pulverizers serves the demanding end user with expectations of best quality powder and highest throughput rates. Efficient utilization of its entire available power makes the REX duo Series the most economical ambient pulverizer [...]

Application: Recycling • Rotomolding • TPE
Category: Pulverizers
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