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Compounding2019-06-24T09:36:43+02:00

Compounding

Our system components fit perfectly together to allow optimum compounding results to be achieved.

From the conveying, temperature control and filtration, through the pelletizing or grinding right up to the drying, our components function seamlessly together to make your process as efficient as possible.

Our pelletizing systems are suitable for products with high filler contents or low melt stability. Even sticky materials and materials with high MFI can be processed on our pelletizers. The results are impressive – whether spherical or cylindrical pellets, micropellets or powders.

Compounding - Filled Compounds · Reinforced Compounds · Compounds with Additives

cinox® therminox®

cinox® therminox® chemical transfer gear pumps are corrosion-resistant and heatable stainless steel conveying units that satisfy the stringent quality requirements of today's chemical processing industry. The wide assortment of components and materials of construction to choose from ensures that MAAG [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Wire and cable jacketing
Category: Gear Pumps

cinox®-V therminox®-V

The polymer extraction pump models cinox®-V and therminox®-V are discharge pumps. They have been designed for highly viscous fluids, which are gently extracted from reactors and degassing devices even when the inlet pressure is low, ensuring optimum fill characteristics and [...]

Application: Compounding • Industry • Polymer production • Wood flour
Category: Gear Pumps

expac®

No matter how your process is designed, MAAG offers the best solution for any customer-specific application. The extrusion gear pump system and hot melt system use only high-quality proven components for compounding, masterbatch, and recycling. Know-how and combining are the [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Thermoplast Extrusion Pumps

extrex® EX

Extrusion plants need extremely reliable units with high pumping consistency and a configuration to suit each application in the polymer extrusion industry. The modular design of extrex® extrusion gear pumps makes light work of meeting diverse requirements. Three types of this [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Thermoplast Extrusion Pumps

extrex® GPD

The extrusion gear pump extrex® GPD (General Purpose Double piston screen changer) combines optimally economic and operating efficiency for extrusion lines. An extrusion line fitted with MAAG’s newest extrusion gear pump will be capable of running two completely different die head [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Thermoplast Extrusion Pumps

extrex⁶ EX

Processing thermoplastic polymers requires positive displacement devices that gently convey any kind of thermoplastic grades from high to low viscosity through the pump system. The specially designed, low-compression tooth design allows the extrex® transfer, booster, or metering gear pump of [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Thermoplast Extrusion Pumps

trudex®

MAAG gear pumps guarantee constant conveying in extrusion lines and thus highest product quality. With its robust construction, the new trudex® high-pressure gear pump enables operation in pressure ranges up to 700 bar, which is the upper limit for conventional [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Thermoplast Extrusion Pumps

C-SSC

The continuous single-piston screen changer from MAAG is based on the proven piston design with two screen cavities that operates without any mechanical seals. Its sturdy construction, available in all sizes and designs, guarantees reliable and leak-free cost effective filtration [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production • Recycling • Wood flour
Category: Screenchanger

CSC

Continuous CSC screen changers from MAAG with their robust and leak-free operation meet highest quality standards with respect to melt filtration systems. Because of their constantly improved functionality, continuous screen changers from Maag increase product quality significantly. CSC screen changers [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Recycling • Wood flour
Category: Screenchanger

CSC-DV

The MAAG double-piston screen changer of the CSC-DV series is based on the proven piston design which requires no additional seals. This start-up screen changer combines all functions of a diverter valve and a continuous double-piston screen changers in a [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Screenchanger

CSC-PE

MAAG surface area-optimized continuous screen changers are based on the proven double-piston screen changer design. Because the oval-shaped screen cavity is optimized, the available screen area relative to the piston diameter is maximized, resulting in an extremely compact design of [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production • Recycling • Wood flour
Category: Screenchanger

CSC-R

Large-area screen changers from MAAG are based on the sturdy and proven double-piston screen changer design. The patent-registered curved screen plate provides four times more active screen area than a conventional screen changer with circular screen cavities. The highly compact [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production • Wood flour
Category: Screenchanger

DSC

The discontinuously operating single piston screen changer, equipped with a screen cavity, offers a robust and economic alternative for extrusion and compounding applications which permit a brief interruption in the melt flow when changing the screen. Thus, it is also [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production • Wood flour
Category: Screenchanger

duplex

MAAG’s duplex polymer filtration system was designed with considerable input from our customers. The result is a patented polymer filter system that offers process benefits such as minimized residence time and improved heat transfer efficiency. The combination of our modeling expertise [...]

Application: Compounding • Industry • Masterbatch • Polymer production • Wood flour
Category: Large Area Filtration

FSC

FSC hydraulic screen changers from MAAG are equipped with a pressure-adaptive sealing system as a standard for filtration systems. Thanks to this sealing system, the required sealing forces are automatically adjusted by the screen changer to the actual melt pressure. [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Wood flour
Category: Screenchanger

HSC

Manual screen changers from MAAG have been the first choice of cost-effective filtration systems in extrusion lines for many years. Starting at size 45, the manual screen changers optionally come with transmission gearing. Here, the breaker plate of the plate [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Wood flour
Category: Screenchanger

SSC

The compact single-piston screen changers SSC from MAAG provide a cost-effective filtration alternative for extrusion applications which allow for interruptions in the melt stream during screen changeovers. SSC operate without any additional seal. Their sturdy construction guarantees reliable and leak-free [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production • Wood flour
Category: Screenchanger

maax® 100S / 400S / 600S

The maax® automation system simplifies operation, control, adjustment, and monitoring of the operating parameters. This guarantees optimum protection and operation of the extrusion gear pump system, melt pump system, and screen changer. Process and operational reliability of the entire system [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Pump and filtration accessories

maax® 3S

The automation system maax® 3S simplifies the operation, control, regulation, and monitoring of the operating parameters. Production data are displayed transparently and operation is simple and intuitive. Process and production safety of the line are increased. The maax® 3S automation [...]

Application: Compounding • Extrusion • Masterbatch • Recycling • Wood flour
Category: Pump and filtration accessories

BAOLI

Supported by bearings on both sides, the BAOLI dry-cut strand pelletizer for strand pelletizing and dry cut pelletizing produces cylindrical pellets of excellent quality ideally suited for further processing. BAOLI offers three machine sizes with working widths of 100 mm, [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

BAOLI S

Successfully applied by hundreds of customers in China and abroad, the proven BAOLI strand pelletizers produce the highest quality of cylindrical pellets or micro pellets, ideally suited for further dry cut processing. BAOLI is specifically used for strand pelletizing of [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing

Bullet Series Strand Pelletizer

In order to combine the cutting geometry of the Conair style Model 304 with the innovative features of the Scheer "E-Series" pelletizer, the Bullet Series was created. The merger of the two market leaders in the basic design results in [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

Dry Cut “WD” Series

The Dry Cut “WD” Series Waterslide pelletizing systems and dry cut strand pelletizing system have been developed to allow for a wide variety of materials to be run with little or no operator assistance. Strand conditioned water is used to [...]

Application: Compounding
Category: Strand pelletizing

E-Series®

A value engineered underwater pelletizing system and underwater pelletizing process designed to economically pelletize and dry thermoplastics—polyethylene, polypropylene, polystyrene, rigid PVC, flexible PVC, and more—for polymer production at throughput rates of up to 1,500 kg/h (3307 lbs/hr.)

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing

EAC

The EAC pelletizer for underwater pelletizing offers fully automated control of blade adjustment, positioning, and monitoring, resulting in maximum blade and die face life. Monitoring and adjustment processes are programmed in the Gala PLC controlled system. An optional integrated blade [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing

EBG Belt Conveyor Pelletizing System

The belt conveyor pelletizing system EBG is specifically designed for the compounding of water-sensitive or highly filled (> 60 %) or fragile products in strand pelletizing and dry cut pelletizing. Variable system configuration permit a perfect adaptation to the product [...]

Application: Compounding • Wood flour
Category: Strand pelletizing

Flexline

The objective of the Flexline System for underwater pelletizing processes: The Flexline machine concept for underwater pellitizing systems is a logical extension of Gala technology. The machine concept permits complex product changes within a matter of minutes to minimize unproductive [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing

JSG

The proven JSG strand pelletizing systems are designed to achieve highest throughput rates in plastics compounding. The JSG systems produce cylindrical pellets of perfect quality for automatic dry cut strand pelletizing systems and dry cut belt conveyor pelleitizing systems, ideally [...]

Application: Compounding • Wood flour
Category: Strand pelletizing

LPU® Laboratory Pelletizing System

Gala’s LPU® Laboratory Underwater Pelletizing System is specifically designed for laboratory developmental work, market sampling, and light pellet production on materials such as PE, PP, ABS, PA 6, PA 6.6, PET, PBT, PPO, and more. The system is designed for [...]

Application: Compounding • Masterbatch • Polymer production • Thermoplastic elastomers
Category: Underwater pelletizing

M-ASG

The proven WSG dry-cut pelletizing and strand pelletizing systems with M-ASG pelletizers produce top-quality cylindrical pellets that are ideal for further processing.

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

M-ASG for pultruded LFT pellets

The proven WSG dry-cut pelletizing and strand pelletizing systems with M-ASG pelletizers produce the highest quality of cylindrical pellets particularly suitable for further processing.

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

MAP

The Manually Adjustable Pelletizer (MAP), a underwater pelletizing application, features a manual adjusting wheel to position the blades against the die plate. This simple blade adjustment design of the underwater pelletizer provides visual blade wear indication and maximum control of [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing

PEARLO®

The PEARLO® underwater pelletizer has been designed to process a wide range of polymers and thermoplastics. PEARLO® works perfectly with our process water system PURO® and pellet dryer CYCLO® and produces first-class spherical pellets. This extremely efficient and flexible system [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Underwater pelletizing

PEARLOFLEX SYSTEM®

The PEARLOFLEX SYSTEM® for underwater pelletizing has been specifically designed to process polymers and thermoplastics and produces first-class spherical pellets. This extremely efficient and flexible underwater pelletizing system is applied in the production of compounds, masterbatches, engineeringg plastics, recyclate, organic [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Underwater pelletizing

Pelletizing Systems for Glass Fiber Compounds

In the past, glass fiber compounds were usually produced by strand pelletizing. Recently, however, there has been a clear trend toward underwater pelleting. Wear resistance and optimized machine concepts have shown that high throughput rates and low wear costs are [...]

Application: Compounding • Polymer production • Thermoplastic elastomers
Category: Underwater pelletizing

PRIMO E

Successfully applied by hundreds of customers, the proven WSG dry-cut strand pelletizing systems with PRIMO E pelletizers produce the highest quality of cylindrical pellets or microgranular compounds that are ideal for further processing for strand pelletizing and dry cut pelletizing [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

PRIMO S

Successfully applied by hundreds of customers, the proven WSG dry-cut strand pelletizing systems with PRIMO S strand pelletizers produce the highest quality of cylindrical pellets or microgranular compounds that are ideal for further processing in dry cut pelletizing.

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

PRIMOPlus

The proven WSG dry-cut strand pelletizing systems with PRIMOPlus strand pelletizers produce cylindrical pellets in the highest quality and which are ideal for further processing and dry cut pelletizing. Variable system configurations allow for optimal matching with your specific production [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

PRIMOPlus for pultruded LFT pellets

The proven WSG dry-cut strand pelletizing systems with PRIMOPlus pelletizers produce the highest quality of cylindrical pellets particularly suitable for further application processing. Variable system configurations allow for optimal matching with your specific production requirements and also provide utmost flexibility [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

S3000 Pultrusion Series

New extrusion technology of strand pelletizing and dry cut pelletizing is helping compounders of long fiber reinforced materials reach faster line speeds. Reduction Engineering Scheer was asked to specifically design a plastic pelletizer for better strand control and improve the [...]

Application: Compounding • Wood flour
Category: Strand pelletizing

S3500 Series

The S3500 Series Strand Pelletizer has been engineered to provide easy, tool-less entry into the stainless steel cutting chamber for strand pelletizing and dry cut pelletizing. The “Slide” Series pelletizers are designed to substantially reduce maintenance and cleaning time for [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

SGS 100 / 200 / 300-E6

More than thousand machines in operation: The cantilvered pelletizers of the SGS-E series demonstrate their quality under the toughest production conditions for strand pelletizing and dry cut pelletizing — since the beginning of the 1980s. A sturdy and sophisticated design [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

SGS 200-L / SGS 300-L / SGS 400-L

The strand pelletizers of the SGS series are used for the production of thermoplastic pellets for strand pelletizing and dry cut pelletizing. In order to withstand everyday production conditions, the technology of a pelletizer must be extremely robust, which is [...]

Application: Compounding • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

SGS 25-E4

The extremely compact and robust lab pelletizer SGS 25-E4 for strand pelletizing and dry cut pelletizing is based on the proven technology of the SGS E-series. It features many of the functions and advantages of its popular "big brothers." On [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

SGS 600-L / SGS 800-L / SGS 1000-L

The strand pelletizers of the SGS series are a development from Scheer for the production of pellets from thermoplastics. Their robust design, paired with outstanding workmanship, makes the SGS series a top-quality product in strand pelletizing and dry cut pelletizing [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

SPHERO®

The SPHERO® underwater pelletizing system has been particularly designed to process thermoplastics and produces spherical pellets. This most flexible system for underwater cutting is applied in the production of raw materials, compounds, masterbatches, engineeringg plastics, recyclate, organic and wood polymer [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing

Strand Pelletizer T200 Series

The T200 Series Strand Pelletizer has been designed to substantially reduce maintenance and cleaning time by strand pelletizing and dry cut pelletizing. What would typically take 30 minutes to disassemble now takes only 2 minutes. Hand knobs and the pivoting [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Recycling • Wood flour
Category: Strand pelletizing

Die head

Strand die heads or strand pelletizing units are used in strand pelletizing systems for extrusion of strand profiles. SG-C series die heads have been specifically developed for applications in masterbatch, compounding, and recycling processes. They are used downstream of single [...]

Application: Compounding • Recycling • Wood flour
Category: Strand pelletizing accessories

FRU/SRK Classifier

The classifier is used for separating spears, spelts, chains, oversizes, and multiples from plastic pellets in the polymer production. Classifiers of the SRK-I-C and SRK-I-V type have been designed for the separation of oversized particles both in virgin polymer and [...]

Application: Compounding • Recycling • Wood flour
Category: Strand pelletizing accessories

HAK Hot Air Knife

The hot air knife (HAK) is an optional or retrofitting device mounted to the strand die head of dry cut strand pelletizing systems which efficiently removes melt residues, outgassing remains, and die drools (such as build up of glass fibers) [...]

Application: Compounding • Masterbatch • Polymer production • Wood flour
Category: Strand pelletizing accessories

KW Cooling Trough

The KW Cooling Trough assures uniform tempering of strands during strand pelletizing in polymer dry cut pelletizing systems. Variable modular length and width as well as many additional options allow adapting the cooling trough KW to almost every requirement.

Application: Compounding • Masterbatch • Recycling • Wood flour
Category: Strand pelletizing accessories

Model JV Air Knife Series

Designed for 24/7 operation and very low noise levels, this vacuum strand dryer has been recognized by many compounders as the preferred method for drying strands. Built on a compact frame, the JV series air knife application has proven itself [...]

Application: Compounding • Masterbatch • Recycling • Wood flour
Category: Strand pelletizing accessories

Band Filtration (BF)

The Gala Band Filtration System (BF) for process water filtration is designed for the underwater pellet production line (for example, during direct crystallization) in which there are several color changes throughout the day. The BF can also be used in [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Wood flour
Category: Underwater pelletizing accessories

BF Process Water System

The process water system BF fulfils the following functions within a underwater pelletizing systeme: * Collecting of the process water and feeding it at the required pressure to the individual locations of consumption * Cooling of the process water * Separating dust and [...]

Application: Compounding • Masterbatch • Polymer production • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Bidirectional Polymer Diverter Valve (BiPoDV)

With the bidirectional polymer diverter valve (Model BiPoDV), the melt is diverted sequentially into different directions during the production process. This means that, depending on the requirements of the job, the machine operator can work with two pelletizing heads that [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Continuous Band Filtration (CBF)

The Gala Continuous Band Filtration (CBF) performs process water filtration. It is designed as a retrofit for the pellet production line where fines are regularly created on some products and operator attendance would normally be required to clean the IS [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

DV

MAAG polymer diverter valves (DV) are based on the proven single-piston design that operates without any additional seals. The polymer diverter valves type DV are used in plastics manufacture, pelletizing, and compounding applications where they function as deflection, safety, and [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Dynamic Fines Removal System (DFRS)

The Gala DFRS removes particles down to 0.14 mm from process water. Clean process water after filtration in a polymer production process avoids the contamination of the product and the settling of fines in key underwater pelletizing system components. The [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing accessories

Fines Removal Sieve (FRS)

The Gala FRS removes fine particles greater than 0.15 mm in size from process water used in conjunction with underwater pelletizing systems. Clean process water in a polymer production process prevents product contamination and the settling of fines in key [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Integrated Sieve (IS®) Tempered Water Systems

Gala’s IS (Integrated Sieve) Tempered Water System features a V-wire screen mounted directly under the dryer water outlet to filter solids from the process water prior to recirculation to the pelletizer. The screen is easy to remove for cleaning, reducing [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

MB500® Tempered Water Systems

The MB500® Tempered Water System is a result of a cooperative effort between Gala and its customers to develop a underwater pelletizing machine which directly addresses the need for the custom compounder to thoroughly clean the system between products. Small [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Multidirectional Polymer Diverter Valve (MdPoDV)

With the multidirectional polymer diverter valve (Gala Model MdPoDV), the melt is diverted sequentially into different directions during production. The MdPoDV is designed to allow a continuous operation of the production machine and to increase output without interruptions from a [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

PWA Process Water Treatment

The process water treatment unit PWA serves to filter, temper, and circulate process water for dry-cut systems in centrifugal pellet dryers of underwater pelletizing systems during compound and masterbatch production. PWA can be integrated into the base frame of the [...]

Application: Compounding • Masterbatch • Recycling • Wood flour
Category: Underwater pelletizing accessories

Tempered Water Systems (TWS)

Gala tempered water systems are an integral part of a underwater pelletizing system. The TWS conveys and cools pellets from the pelletizer cutting chamber to the resin outlet of the centrifugal pellet dryer. The TWS is a closed loop system. The [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Water Box By-Pass

Developed by Gala to simplify the start-up phase of the underwater pelletizing process for polymer production using underwater cutting.

Application: Compounding • Masterbatch • Polymer production • Recycling • Thermoplastic elastomers
Category: Underwater pelletizing accessories

Pulverizer REX basic

The REX basic pulverizer was designed for users who do not require tight particle distribution specification. It can be used to pulverize a wide variety of materials. This air-cooled pulverizer serves compounding, extrusion, molding, and recycling markets. To further enhance [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding • Wood flour
Category: Pulverizers
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