Recycling Systems

From individual components to ready-for-connection extruder downstream equipment: MAAG provides the plastics processing industry and consequently the end consumers with sustainable solutions for fulfilling recycling tasks and legal requirements and thus makes an active, customer-oriented contribution to circular economy.

Recycling Systems Productlist

Filter:
MAAG | Band filtration for underwater pelletizer | BF

Band Filtration (BF)

The Gala Band Filtration System (BF) for process water filtration is designed for the underwater pellet production line (for example, during direct crystallization) in which there are several color changes throughout the day. The BF can [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing accessories
MAAG | Dry cut pelletizing processing | BAOLI

BAOLI

Supported by bearings on both sides, the BAOLI dry-cut strand pelletizer for strand pelletizing and dry cut pelletizing produces cylindrical pellets of excellent quality ideally suited for further processing. BAOLI offers three machine [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing

BAOLI S

Successfully applied by hundreds of customers in China and abroad, the proven BAOLI strand pelletizers produce the highest quality of cylindrical pellets or micro pellets, ideally suited for further dry cut processing. BAOLI is [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing
MAAG | Bidirectional Polymer Diverter Valve | BiPoDV

Bidirectional Polymer Diverter Valve (BiPoDV)

With the bidirectional polymer diverter valve (Model BiPoDV), the melt is diverted sequentially into different directions during the production process. This means that, depending on the requirements of the job, the machine operator can [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Auxiliary equipment • Underwater pelletizing accessories
MAAG | Bullet Series Dry Cutting Strand Pelletizer

Bullet Series Strand Pelletizer

In order to combine the cutting geometry of the Conair style Model 304 with the innovative features of the Scheer "E-Series" pelletizer, the Bullet Series was created. The merger of the two market leaders in the basic design results in a [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing
MAAG | Centrifugal Dryer for Recycled Products

Centrifugal Dryer for Recycled Products

Pellet dryer designs are based on current product rate testing. Gala has been conducting extensive testing on our centrifugal recycled plastic pellet dryers at full production rates since early [...]

Application: Pelletizer • Recycling
Category: Dryers
MAAG | Underwater pelletizing |Compact Lab System

CLS Kompaktes Laborsystem

Gala's COMPACT LAB SYSTEM, a underwater pelletizing system is used downstream of an extruder or gear pump for polymer production. Used in laboratory settings and by compounders when underwater pelletizing processes and drying samples of [...]

Application: Polymer production • Recycling
Category: Underwater pelletizing
MAAG | Continuous band filtration | CBF

Continuous Band Filtration (CBF)

The Gala Continuous Band Filtration (CBF) performs process water filtration. It is designed as a retrofit for the pellet production line where fines are regularly created on some products and operator attendance would normally be required [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing accessories
MAAG | Double piston screen changer filtration | CSC

CSC

Continuous CSC screen changers from MAAG with their robust and leak-free operation meet highest quality standards with respect to melt filtration systems. Because of their constantly improved functionality, continuous screen changers from [...]

Application: Compounding • Extrusion • Industry • Masterbatch • Polymer production • Recycling
Category: Filtration
MAAG | Filtration system screen changer | CSC/BF-4F

CSC/BF-4F

MAAG backflush automatic self cleaning screen changers are based on the proven double-piston design which operates without any mechanical seals. The screen changers are equipped with four screen cavities. This design is used mainly in [...]

Application: Polymer production • Recycling
Category: Filtration
MAAG | Strand die head processes | Die Head

Die head

Strand die heads or strand pelletizing units are used in strand pelletizing systems for extrusion of strand profiles. SG-C series die heads have been specifically developed for applications in masterbatch, compounding, and recycling [...]

Application: Compounding • Recycling
Category: Strand pelletizing accessories
MAAG | Dual Canister Filter System for process water

Dual Canister Filter System

In underwater pelletizing systems, the dual canister filter provides extra process water filtration in high production situations in which shutdowns are kept to a minimum or when processing highly filled products that create fine [...]

Application: Polymer production • Recycling
Category: Underwater pelletizing accessories

DV

MAAG polymer diverter valves (DV) are based on the proven single-piston design that operates without any additional seals. The polymer diverter valves type DV are used in plastics manufacture, pelletizing, and compounding applications [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Auxiliary equipment • Underwater pelletizing accessories
MAAG | Dynamic Fines Removal System for underwater pelletizers | DFRS

Dynamic Fines Removal System (DFRS)

The Gala DFRS removes particles down to 0.14 mm from process water. Clean process water after filtration in a polymer production process avoids the contamination of the product and the settling of fines in key underwater pelletizing system [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing accessories
MAAG | Economically pelletizing processes | E-Series

E-Series®

A value engineered underwater pelletizing system and underwater pelletizing process designed to economically pelletize and dry thermoplastics—polyethylene, polypropylene, polystyrene, rigid PVC, flexible PVC, and more—for polymer [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing
MAAG | Pellet dryer | Easy Access

EA

All members of the EASY ACCESS centrifugal pellet dryer series from Gala offer wide doors which permit easy, convenient and safe access for internal cleaning and maintenance. All Gala pellet dryers are supplied with door timed interlocks [...]

Application: Antistatics • Biopolymers • Calciumcarbonate • Carbon Fibre • Color Batch • Compounding • Compounding • Cross-linking Agents • Elastomers • Foam Blowing Agents • Glas Fibre • Hot Melt • Lubricants • Masterbatch • Natural Fibre • Pelletizer • Plasticizers • Polymer production • Polymerherstellung • Recycling • Stabilizers • Technical Plastics • Wollastonite
Category: Dryers

EAC

The EAC pelletizer for underwater pelletizing offers fully automated control of blade adjustment, positioning, and monitoring, resulting in maximum blade and die face life. Monitoring and adjustment processes are programmed in the Gala PLC [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing
MAAG | Centrifugal pellet dryer process | ECLN Model

ECLN Model

Easy-Clean Low-Noise (ECLN) pellet dryers are particularly easy to service and meet high demands on noise reduction < 80 dB(A). Features:

    [...]

Application: Antistatics • Biopolymers • Calciumcarbonate • Carbon Fibre • Color Batch • Compounding • Compounding • Cross-linking Agents • Elastomers • Foam Blowing Agents • Glas Fibre • Hot Melt • Lubricants • Masterbatch • Natural Fibre • Pelletizer • Plasticizers • Polymer production • Polymerherstellung • Recycling • Stabilizers • Technical Plastics • Wollastonite
Category: Dryers

ECO Series

Melt flows from the outside to the inside of a rotating filter screen with a large number of conical holes. The contaminants contained in the melt remain on the filter surface; they are removed from the screen by a scraper at the latest [...]

Application: Recycling
Category: Continuous Melt Filters • Filtration

ERF Series

Melt flows from the outside to the inside of a rotating filter screen with millions of conical holes. The contaminants contained in the melt remain on the filter surface; they are removed from the screen by a scraper at the latest after [...]

Application: Recycling
Category:
MAAG | Booster extrusion melt gear pump | extrex⁶ EX

extrex⁶ EX

Processing thermoplastic polymers requires positive displacement devices that gently convey any kind of thermoplastic grades from high to low viscosity through the pump system. The specially designed, low-compression tooth design allows [...]

Application: Antistatics • Calciumcarbonate • Carbon Fibre • Color Batch • Compounding • Compounding • Cross-linking Agents • Extrusion • Extrusion • Fibres and Strings • Foam Blowing Agents • Glas Fibre • Lubricants • Masterbatch • Natural Fibre • Pipe • Plasticizers • Recycling • Stabilizers • Wire and Cable Sheathing • Wollastonite
Category: Gear Pumps
MAAG | High pressure gear pump for polymers | extrex⁶ MP

extrex⁶ MP

MAAG gear pumps guarantee constant conveying in extrusion lines and thus highest product quality. With its robust construction, the new extrex®-x6 MP high-pressure gear pump enables operation in pressure ranges up to 700 bar which is the [...]

Application: Antistatics • Calciumcarbonate • Carbon Fibre • Color Batch • Compounding • Compounding • Cross-linking Agents • Extrusion • Extrusion • Fibres and Strings • Foam Blowing Agents • Glas Fibre • Lubricants • Masterbatch • Natural Fibre • Pelletizer • Pipe • Plasticizers • Pulverizer • Recycling • Stabilizers • Wire and Cable Sheathing • Wollastonite
Category: Gear Pumps
MAAG | Fines Removal Sieve for underwater pelletizers | FRS

Fines Removal Sieve (FRS)

The Gala FRS removes fine particles greater than 0.15 mm in size from process water used in conjunction with underwater pelletizing systems. Clean process water in a polymer production process prevents product contamination and the [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing accessories
MAAG | Underwater pelletizing system| Flexline

Flexline

The objective of the Flexline System for underwater pelletizing processes: The Flexline machine concept for underwater pellitizing systems is a logical extension of Gala technology. The machine concept permits complex product changes [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing
MAAG | Strand pelletizing | FRU/SRK Classifier

FRU/SRK Classifier

The classifier is used for separating spears, spelts, chains, oversizes, and multiples from plastic pellets in the polymer production. Classifiers of the SRK-I-C and SRK-I-V type have been designed for the separation of oversized particles [...]

Application: Compounding • Recycling
Category: Strand pelletizing accessories

Integrated Sieve (IS®) Tempered Water Systems

Gala’s IS (Integrated Sieve) Tempered Water System features a V-wire screen mounted directly under the dryer water outlet to filter solids from the process water prior to recirculation to the pelletizer. The screen is easy to remove for [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing accessories
MAAG | Polymer strand pelletizing | KW Cooling Trough

KW Cooling Trough

The KW Cooling Trough assures uniform tempering of strands during strand pelletizing in polymer dry cut pelletizing systems. Variable modular length and width as well as many additional options allow adapting the cooling trough KW to [...]

Application: Compounding • Masterbatch • Recycling
Category: Strand pelletizing accessories
MAAG | M-ASG for pultruded LFT pellets processing

M-ASG

The proven WSG dry-cut pelletizing and strand pelletizing systems with M-ASG pelletizers produce top-quality cylindrical pellets that are ideal for further [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing
MAAG | M-ASG for pultruded LFT pellets processing

M-ASG for pultruded LFT pellets

The proven WSG dry-cut pelletizing and strand pelletizing systems with M-ASG pelletizers produce the highest quality of cylindrical pellets particularly suitable for further [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing
MAAG | Melt pump system | maax 100S/400S/600S

maax® 100S / 400S / 600S

The maax® automation system simplifies operation, control, adjustment, and monitoring of the operating parameters. This guarantees optimum protection and operation of the extrusion gear pump system, melt pump system, and screen changer. [...]

Application: Compounding • Extrusion • Masterbatch • Recycling
Category: Pump and filtration accessories
MAAG | Automation system | maax 3S

maax® 3S

The automation system maax® 3S simplifies the operation, control, regulation, and monitoring of the operating parameters. Production data are displayed transparently and operation is simple and intuitive. Process and production safety of [...]

Application: Compounding • Extrusion • Masterbatch • Recycling
Category: Pump and filtration accessories
MAAG | Manually advanced Underwater Pelletizer | MAP

MAP

The Manually Adjustable Pelletizer (MAP), a underwater pelletizing application, features a manual adjusting wheel to position the blades against the die plate. This simple blade adjustment design of the underwater pelletizer provides [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing
MAAG | Tempered Water System for Masterbatch | MB500

MB500® Tempered Water Systems

The MB500® Tempered Water System is a result of a cooperative effort between Gala and its customers to develop a underwater pelletizing machine which directly addresses the need for the custom compounder to thoroughly clean the system [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing accessories
MAAG | Strand pelletizing | Model JV Air Knife Series

Model JV Air Knife Series

Designed for 24/7 operation and very low noise levels, this vacuum strand dryer has been recognized by many compounders as the preferred method for drying strands. Built on a compact frame, the JV series air knife application has proven [...]

Application: Compounding • Masterbatch • Recycling
Category: Strand pelletizing accessories
MAAG | Centrifugal pellet dryer system cleaning | SC Model

Model SC

The Gala Self-Cleaning Pellet Dryer is designed to achieve a high degree of self-cleaning which will reduce the otherwise common downtimes to a minimum. In most cases, this centrifugal pellet dryer does not need to be cleaned and nor [...]

Application: Biopolymers • Color Batch • Compounding • Elastomers • Hot Melt • Masterbatch • Pelletizer • Polymer production • Polymerherstellung • Recycling • Technical Plastics
Category: Dryers
MAAG | Multidirectional Polymer Diverter Valve | MdPoDV

Multidirectional Polymer Diverter Valve (MdPoDV)

With the multidirectional polymer diverter valve (Gala Model MdPoDV), the melt is diverted sequentially into different directions during production. The MdPoDV is designed to allow a continuous operation of the production machine and to [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Auxiliary equipment • Underwater pelletizing accessories
MAAG | Underwater strand pelletizing | P-USG

P-USG

The P-USG underwater strand pelletizing systems made by MAAG Automatik have been particularly designed for both the production of virgin polymers with lower throughput rates and for recycling applications. The simple design of the strand [...]

Application: Masterbatch • Polymer production • Recycling
Category: Strand pelletizing
MAAG | Underwater pelletizer| PEARLO

PEARLO®

The PEARLO® underwater pelletizer has been designed to process a wide range of polymers and thermoplastics. PEARLO® works perfectly with our process water system PURO® and pellet dryer CYCLO® and produces first-class spherical pellets. [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing
MAAG | Underwater pelletizing | PEARLOFLEX SYSTEM

PEARLOFLEX SYSTEM®

The PEARLOFLEX SYSTEM® for underwater pelletizing has been specifically designed to process polymers and thermoplastics and produces first-class spherical pellets. This extremely efficient and flexible underwater pelletizing system is [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Underwater pelletizing
MAAG | Flexible dry-cut strand pelletizer | PRIMO E

PRIMO E

Successfully applied by hundreds of customers, the proven WSG dry-cut strand pelletizing systems with PRIMO E pelletizers produce the highest quality of cylindrical pellets or microgranular compounds that are ideal for further processing [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing
MAAG | Strand pelletizer system | PRIMO S

PRIMO S

Successfully applied by hundreds of customers, the proven WSG dry-cut strand pelletizing systems with PRIMO S strand pelletizers produce the highest quality of cylindrical pellets or microgranular compounds that are ideal for further [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing
MAAG | PRIMOPlus for pultruded LFT pellets

PRIMOPlus

The proven WSG dry-cut strand pelletizing systems with PRIMOPlus strand pelletizers produce cylindrical pellets in the highest quality and which are ideal for further processing and dry cut pelletizing. Variable system configurations allow [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing
MAAG | PRIMOPlus for pultruded LFT pellets

PRIMOPlus for pultruded LFT pellets

The proven WSG dry-cut strand pelletizing systems with PRIMOPlus pelletizers produce the highest quality of cylindrical pellets particularly suitable for further application processing. Variable system configurations allow for optimal [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing
MAAG  |  Ambient pulverizer  |  Pulverizer REX basic

Pulverizer REX basic

The REX basic pulverizer was designed for users who do not require tight particle distribution specification. It can be used to pulverize a wide variety of materials. This air-cooled pulverizer serves compounding, extrusion, molding, and [...]

Application: Compounding • Masterbatch • Polymer production • Recycling • Rotomolding
Category: Pulverizers and accessories
MAAG  |  Ambient pulverizer  |  Pulverizing System 85XLP

Pulverizing System 85XLP

The Reduction Engineering pulverizer 85XLP, with its compact design, is the perfect fit for the medium throughput range or the ideal solution for in-house production. This unit of the cryogenic plastic pulverizer, with its integrated PLC [...]

Application: Recycling • Rotomolding
Category: Pulverizers and accessories
MAAG  |  Pulverizer  |  Pulverizing System REX duo

Pulverizing System REX duo

The REX duo series of cryogenic plastic pulverizers serves the demanding end user with expectations of best quality powder and highest throughput rates. Efficient utilization of its entire available power makes the REX duo Series the most [...]

Application: Recycling • Rotomolding
Category: Pulverizers and accessories
MAAG | Pellet Dryer Process Water Treatment | PWA

PWA Process Water Treatment

The process water treatment unit PWA serves to filter, temper, and circulate process water for dry-cut systems in centrifugal pellet dryers of underwater pelletizing systems during compound and masterbatch production. PWA can be integrated [...]

Application: Compounding • Masterbatch • Recycling
Category: Underwater pelletizing accessories
MAAG | Extrusion process | Quick Opening Clamp (QOC)

Quick Opening Clamp (QOC)

Fitted with a screen pack, the quick opening clamp is situated between an extruder or melt pump and the pelletizer die plate. The QOC is used to filter particles from the melt before entering the die. In applications where screen changers [...]

Application: Polymer production • Recycling
Category: Auxiliary equipment • Underwater pelletizing accessories
MAAG | Dry cut pelletizing | S3500 Serie

S3500 Series

The S3500 Series Strand Pelletizer has been engineered to provide easy, tool-less entry into the stainless steel cutting chamber for strand pelletizing and dry cut pelletizing. The “Slide” Series pelletizers are designed to [...]

Application: Compounding • Extrusion • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing
MAAG | Strand pelletizing application | SE Air Knife

SE Air Knife

The SE air knife guarantees efficient strand drying during strand pelletizing in both compound and masterbatch applications. Filled and reinforced materials require effective strand pelletizing drying to minimize the residual moisture of [...]

Application: Compounding • Masterbatch • Recycling
Category: Strand pelletizing accessories
MAAG | production | SGS 100 / 200 / 300-E6

SGS 100 / 200 / 300-E6

More than thousand machines in operation: The cantilvered pelletizers of the SGS-E series demonstrate their quality under the toughest production conditions for strand pelletizing and dry cut pelletizing — since the beginning of the [...]

Application: Compounding • Masterbatch • Polymer production • Recycling
Category: Strand pelletizing